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Create A Bootable Windows 7 USB Key

 
If you're tired of playing around with Windows 7 DVD's, keeping track of them and making sure they don't get scratched, I'd recommend making yourself a bootable USB key that contains everything you need for a Windows 7 installation. They are easy to keep track of, very transportable, and it has been ages since I have seen a system that didn't have USB ports; and the majority of systems still in service these days have the capability to boot from a USB key. There is a trend these days for smaller form factor and low end systems like netbooks and cheap laptops not to have optical drives so the practical and convenience aspect is huge. As a bonus, installation times are reduced substantially thanks to the flash memory chips used in USB keys.

Just like any other procedure, there are a number of different ways to go about creating a bootable Windows 7 installation key. There is the easy way and there's the way where you actually learn something other than how to push a few buttons. I'll go through both methods. The second method where you learn something isn't a difficult procedure, but it is important not to skip any steps and if you're not an accurate typist, go slow and check each entry you make to be sure the end product will be functional. Here we go - let's get it made and tested.

Short Quick and Easy Method
This method uses the free Microsoft Windows 7 USB/DVD Download Tool. Its sole purpose is to take an .iso file of Windows 7 and place it on a USB key or DVD so Windows 7 can be installed. Obviously for this to happen you need an .iso file containing Windows 7. If you're working from a Windows 7 DVD you can easily create an .iso file of it by any number of free downloadable software programs. If you need instruction on how this is done, see Create Win 7 Install DVD with Multiple Versions / Step One for a method I use to create .iso files as part of creating a multiple version Windows 7 DVD, or if you prefer, the relevant part to this tutorial is shown as Step One below.

Step One

If you already have a Windows 7 .iso format image, skip Step One and move on to Step Two. Once you have the source media for Windows 7 and gBurner or some equivalent program, open up gBurner and pop the Windows 7 DVD in the drive. On the left side of the screen switch to the [Copy] tab and then click [Make Image] in the options. 

  • Make sure the Windows DVD is in the DVD drive. That's the DVD that's going to be imaged.
  • Set the output file location and give it a name. The name makes no difference, nor does the location. I called it W7_64Bit_Image.iso and put it on the desktop for convenience.
  • When you have everything set, click the [OK] button to get the .iso file image creation started.
 
Step Two
  • Download and install the Microsoft Windows 7 USB/DVD Download Tool.
  • Once that's done open the tool via the desktop shortcut or through the link at Start > All Programs > Windows 7 USB/DVD Download Tool > Windows 7 USB/DVD Download Tool.
  • Use the [Browse] button to navigate to where the .iso file of Windows 7 is located.
  • You can make either a USB key or a DVD. In this case it will be a USB device 
  • If the USB key isn't already inserted, do so at this point. The USB key must be 4GB minimum size or larger, but no smaller.
  • Use the drop down box to locate the USB key.
  • Click the [Begin Copying] button. 
  • If there are any files or data on the USB key you'll see a couple of screens saying the device must be erased and requesting confirmation you are sure it's alright to delete the files. You can still cancel at this point, save the data on the key, and start over.
  •  A progress indicator follows the file copy and USB key creation process.
 
  • The process completes and the USB key has been created. It can now be used just like a bootable DVD to install Windows 7. 
 

 
Longer Manual Method [But You Learn a Few Things]
 

The two primary differences between this method of creating a bootable Windows 7 USB key and the short, quick, and easy method above is in this method you do all the behind the scenes work of prepping the USB key the quick method does for you automatically, and you don't have to convert the DVD to an .iso image. No secondary programs are needed to complete the procedure.

I've received a number of e-mails telling me that many sites offering similar instructions on how to create a bootable USB key make a big deal about having to format the USB key as the first step in the process. I haven't bothered to look up any of the other articles, but I do know that if they are using the [diskpart] command from a command prompt window, then formatting the key prior to starting is a waste of time. What you do want to check is that nothing is on the key you want to save because it will be erased during the procedure.

Step One - Copy the Windows 7 DVD

  • Insert the Windows 7 DVD in the optical DVD drive.
  • Create and name a new folder somewhere on the system. I called it 'Windows 7 File Copy' and placed it on the desktop, but the name of the folder and where you create it makes no difference, with one exception. DO NOT create it on the USB key you'll be using for the bootable USB key.
  • Copy the entire contents of your Windows 7 DVD into the newly created folder.

Step Two - Partition and Format the USB Key

  •  Plug in the USB key. The USB key must be 4GB minimum size or larger, but no smaller. If there is anything on it you want to save, do it now. Partitioning and formatting will destroy any data on the key.
  • Open a Command Prompt window with administrative privileges. To do so;
    • Click Start > All Programs > Accessories then right click on Command Prompt and click Run As Administrator.
    • The Administrator: Command Prompt window will open, as shown below.
 

At this point it becomes a series of commands, each one either providing information or acting directly on the USB key. I've provided a screen capture of the command prompt below and suggest you follow it as you read this section. Wherever user input is required I've placed the text in red inside brackets and marked each accompanying screen capture with a red arrow to denote the insertion point. Spelling and spaces are important for a successful outcome.

  • When you open Administrator:Command Prompt it 'should' open to C:\Windows\system32>
  • The command to be entered is [diskpart] to access the disk partitioning function. Press enter after it's entered.
  • You'll see a version of DiskPart open, some copyright information, and the name of the computer.
 

 The next command to be entered is [list disk] to access a list of the available disks. Press enter after it's entered.

  • You'll see a list of all the available disks on the system.
  • You need to identify the USB key that will be used to create the bootable USB key. It should be a relatively easy process based on the size of the key and the disk structure. Since I'm using a 4GB key in this example, the only logical choice would be Drive 7 which is shown as 3820MB which is roughly equivalent to 4GB, the sixe of the USB key.
  • If you aren't certain which is the USB key, you can open Computer Management (via Administrative Tools), select Disk Management and then identify it there in combination with Windows Explorer.
 
  • With the disk number noted, the next command to be entered is [select disk **] where ** is replaced with the disk number determined in the previous step.
  • Verify the message returned that the disk you entered is now the selected disk. In this example it's disk 7.
 
  • I can't stress enough how important it is to make sure you're on the proper disk at this point. Double check your work.
  • The next command to be entered is [clean] which wipes out all  partitions on the selected disk.
  • Because this step does wipe out all the partitions, that's why it's imperative you be on the right drive or you could be in for a major data loss you never anticipated, so again --  make sure you haven't skipped the previous step to select the USB key.
  • The returned message verifies DiskPart successfully cleaned the disk.
 
  • The next command to be entered is [create partition primary] to -- you guessed it -- create a primary partition on the USB key.
  •  The returned message verifies the partition was created.
 
  •  The next command to be entered is [select partition 1] to -- right again -- select primary partition 1 on the USB key.
  • The returned message verifies the selection.
 
  •  The next command to be entered is [active] to mark primary partition 1 as active on the USB key.
  • The returned message verifies the current partition has been marked as active.
 
  •  The next command to be entered is [format fs=ntfs] to format the primary partition 1 on the USB key with the NTFS file system.
  • The formatting process is going to take a few minutes. A percentage counter will be displayed as the format proceeds.
  • The final returned message will be the volume has been successfully formatted.
 
  •  The next command to be entered is [assign] to give, or assign, the USB key a drive letter.
  • The returned message verifies a drive letter or mount point has been assigned to the USB key.
  • Some users have said the assigned drive letter actually appears in the Administrator:Command Prompt window although that has never been my experience. You will need to open Windows Explorer and see what letter was assigned, or alternatively, you can get the same information in Computer Management (via Administrative Tools), select Disk Management and then identify it there in combination with Windows Explorer.
  •  The next command to be entered is [exit] which exits DiskPart and returns you to the C:\Windows\system32 prompt.
  • The returned message verifies that DiskPart has been exited.
 

The next step is to make the USB key bootable. If you need to take a break you can close the Administrator:Command Prompt window at this point, but there is no need to do so if you can leave it open. The tutorial picks up again in Step Three.

Step Three - Make the USB Key Bootable 

If you closed the Administrator:Command Prompt window at the end of the previous step, open another one using the  Start > All Programs > Accessories then right click on Command Prompt and click Run As Administrator method. I'm just going to continue on from the point where I left off in the previous step.

  •  The next command to be entered is [cd] which allows you to change directories, however in this case the cd command is going to be appended with the path to the directory that was created way back in Step One. I placed my directory on the desktop and named it Windows 7 File Copy.
  • In this case my command is going to read [cd C:\Users\Jim\Desktop\Windows 7 File Copy] but you will need to change, at the minimum, the username, and very likely the name of the folder where you copied the Windows 7 DVD.
  • Since this step seems to be a real sticking point, here's another example. If the folder I created had been named "GlennBeckIsAPatheticJoke" and I created it on drive F in a subfolder called "FauxNews", then the command line would read [ cd F:\FauxNews\GlennBeckIsAPatheticJoke ].
 
  • The next command to be entered is [cd boot] to move to the boot directory. All this does is move you into the boot directory.
 
  •  The next command to be entered is [bootsect.exe /nt60 **:] where ** is the drive letter that was assigned to the USB key during Step Two when the [assign] command was issued. In this example it's going to be "S" for the drive letter. Don't forget the colon that comes after the drive letter.
  • After the command is issued, quite a bit of information will be returned. The numbers are inconsequential and don't need to be noted. The important part is that bootcode was successfully updated on targeted volumes.

Officially, that's all that needs to be done from the Administrator:Command Prompt window. It can be closed.

At this point the USB key has been partitioned, formatted, and made bootable. There is one more step to go and then the key will be finished and ready for use.

Step Four - Import the Windows 7 Files to the Key

All that's left to do is copy the files from the folder created in Step One onto the USB key. Make sure you copy over everything contained in the folder. For those that have asked, yes -- this operation could have been done in the Administrator:Command Prompt window while it was open, but why bother. It's just another step that's prone to error and copying the files this way is just so much easier.

 
 

Using the Bootable USB Key

Using the bootable USB key is just like using a DVD to install Windows 7, with one exception; it's much faster. When you use a DVD to boot the system, you have to set the BIOS to recognize the DVD before the hard drive. The same holds true with a USB key. You have to enter the BIOS and set the boot order so the USB key is recognized before the DVD drive or the hard drive. From that point on, there is no difference between the key and the DVD, except for the speed. If you need help on how to change the boot order in the BIOS, see Set BIOS to Boot from CD/DVD Drive for an illustrated explanation.

On some systems there is an alternative option available rather than setting the boot order from inside the BIOS. Watch as the system is first booted when the manufacturer splash screen appears and you may see an option that says something like [Boot Order (F10)] or [Boot Menu] with a function key listed for access. Pressing the designated function key will display a menu listing all the hard drives, optical drives, and USB drives so you can choose any one of them to boot from during this one particular system startup session. Obviously this is a very handy option that can eliminate having to monkey around with the BIOS settings.

The USB key in this tutorial is a 4GB key. After it was ready for use there was still 680MB of free space on the key. While it certainly isn't required, you might consider creating a folder that contains drivers and utilities you know will be used either during or after the Windows 7 installation. Doing so won't impact the functionality of the key and save you having to look for the drivers later. The space is available so why not use it for something that will be handy.

Just because the USB key is bootable, that doesn't mean it can't be used from anywhere to initiate a Windows 7 installation. It's no different than a DVD. It can be used to start installations from inside Windows, initiate full or upgrade installations, be used on netbooks with no optical drive, and any other situation where a DVD is used. It can also be used to initiate repairs if a system refuses to boot normally by booting from the key. Simply select the [Repair] option rather then the [Install] option.

 

 

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The Elder Geek sites contain many articles and suggestions for modifying the Windows operating system. I've tried these tweaks and tips on many systems. Sometimes they work, sometimes not. The point is, ensure you have a current, tested backup of all system and data files and understand how to restore the system in case something goes very wrong. You can still yell at me, but I assume no responsibility for your actions and use of the information and disclaim any legal responsibility for any consequences of such actions.
 
     
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